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Hygienic Industrial Thermowells for Sensor Protection Systems

Thermowells are essential protective components designed to shield temperature sensors from harsh industrial environments. Ideal for hygienic and process applications, they allow sensor calibration and replacement without interrupting operations. Built for durability, these thermowells withstand aggressive media, high pressure, and fast flow conditions. Their compact design and versatile installation depths ensure reliable temperature measurement across manufacturing, food processing, and chemical industries.

Brand IFM
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Technical details and application highlights

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Thermowells are critical components used in industrial temperature measurement systems, designed to protect sensors from extreme operating conditions. In environments involving aggressive media, high pressure, and rapid flow rates, direct exposure can damage sensors and disrupt operations. Thermowells act as a protective barrier, ensuring process continuity while maintaining measurement accuracy. Their ability to allow sensor replacement during operation makes them indispensable in modern manufacturing and hygienic applications.

Key Features

These thermowells are engineered for durability and versatility. They support temperature probes with diameters starting from Ø 3 mm and offer installation depths ranging from 30 mm to 330 mm. The robust housing ensures resistance against corrosion, pressure, and mechanical stress. Additionally, their design enables calibration and maintenance without shutting down the process, reducing downtime and improving operational efficiency.

Application

Thermowells are widely used in industries such as food processing, pharmaceuticals, chemical manufacturing, and water treatment. Hygienic versions are specifically designed to meet strict sanitary standards, ensuring safe usage in contamination-sensitive environments. Industrial variants are ideal for pipelines, tanks, and reactors where reliable temperature monitoring is crucial.

Design & Functionality

The compact and sturdy construction of thermowells ensures long-term performance even in challenging conditions. They provide a sealed barrier between the process medium and the sensor, preventing direct exposure to harmful elements. Available in multiple process connection types, they offer flexible integration into various systems.

Total Crossed Beams

The structural integrity of thermowells ensures uniform protection across the sensing element, maintaining stability under fluctuating process conditions.

Beam Pitch Options

Flexible length and insertion depth options allow customization based on system requirements, ensuring optimal sensor positioning.

Intrinsic Synchronism

Thermowells maintain consistent thermal conductivity, ensuring accurate and synchronized temperature readings across processes.

Operational Advantages

By enabling sensor replacement without halting operations, thermowells significantly reduce maintenance downtime. Their resistance to corrosion and pressure enhances system reliability, while their compatibility with hygienic applications ensures compliance with industry standards. These advantages make thermowells a preferred choice for industries seeking efficient and safe temperature monitoring solutions.

Product Characteristics

ParameterValue
Measuring range-50…+200 °C (depending on probe)
Process connectionThreaded / hygienic fittings
Installation depth30…330 mm

Application

ParameterValue
Special featureSensor protection & replacement during operation
Measuring elementCompatible with Ø 3 mm probes
InstallationInline / immersion

Electrical Data

ParameterValue
Protection classIP67 / IP69K
Overvoltage categoryII

Measuring / Setting Range

ParameterValue
Measuring rangeBased on sensor used

Accuracy / Deviations

ParameterValue
Accuracy [K]Depends on sensor

Response Times

ParameterValue
Dynamic response T05 / T09 [s]Depends on probe and design

Operating Conditions

ParameterValue
Ambient temperature [°C]-20…+80
Max. relative air humidity [%]≤ 95
Max. height above sea level [m]4000
ProtectionHigh-pressure resistant
Pollution degree2

Mechanical Data

ParameterValue
Weight [g]150–500
DesignCompact cylindrical
Dimensions [mm]Length: 30–330
MaterialsStainless steel
Process connectionThread / hygienic clamp

Remarks

ParameterValue
RemarksSuitable for harsh and hygienic environments
Pack quantity1

Electrical Connection

ParameterValue
ConnectorNot applicable (mechanical component)
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