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Rotary Paddle Level Switch for Bulk Solids Monitoring

The PFG05 rotary paddle level switch is designed for accurate monitoring of bulk solid materials in industrial silos, hoppers, and storage bins. It provides dependable full and empty level detection for powders, pellets, and granular materials. With a rugged construction and adaptable paddle design, this level switch ensures reliable operation in demanding industrial environments where consistent material level control and process safety are essential.

Category Level
Brand CAM Logic
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Technical details and application highlights

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The PFG05 rotary paddle level switch is engineered to provide dependable level monitoring for bulk solid materials stored in industrial silos, bins, and hoppers. Designed for continuous industrial operation, this device ensures reliable detection of material presence or absence in storage systems. It is widely used in manufacturing plants, material handling facilities, and process industries where maintaining accurate material levels is essential for operational efficiency and safety.

Industries dealing with powders, pellets, and granular materials require robust level detection equipment that can withstand demanding process conditions. The PFG05 rotary paddle level switch offers stable and consistent performance for applications involving bulk solids such as grains, cement, plastic granules, sand, and chemical powders.

Key Features

The PFG05 rotary paddle level switch offers a durable structure designed for long-term industrial use. Its housing is manufactured from rugged die-cast aluminum while internal components are engineered for consistent mechanical operation. The device is designed to operate reliably in environments with dust, powders, and potentially explosive atmospheres.

A wide range of paddle designs allows the level switch to detect materials with different densities and characteristics. This adaptability makes it suitable for numerous industries including food processing, plastics manufacturing, construction materials, and chemical production.

Design & Functionality

The operating principle of the PFG05 rotary paddle level switch is based on mechanical rotation. A motor slowly rotates the paddle inside the vessel. When the paddle encounters material, the rotation is stopped by the resistance of the bulk solid. This triggers the internal switch mechanism, providing a clear signal that the level threshold has been reached.

This simple yet highly reliable mechanism ensures accurate detection of both full and empty conditions without requiring complex calibration.

Total Crossed Beams

The robust internal design ensures stable mechanical operation even during continuous industrial cycles. The internal switching mechanism maintains consistent signal reliability while operating in environments with dense powders or granular materials.

Beam Pitch Options

Different paddle configurations allow the level switch to adapt to varying bulk densities and material characteristics. This flexibility makes the device suitable for handling light powders as well as heavier granular materials used in industrial processes.

Intrinsic Synchronism

The slow and controlled paddle rotation ensures synchronized mechanical detection of material presence. This method minimizes false signals and guarantees dependable level indication during plant operation.

Operational Advantages

The PFG05 rotary paddle level switch provides several operational advantages for industrial facilities. It offers easy installation, minimal maintenance requirements, and reliable performance in demanding environments. The device can also serve as a safety signal in level monitoring systems where redundancy and reliability are required.

Its robust design and adaptable configuration make it an ideal solution for level control in silos, storage bins, and bulk material handling systems across multiple industrial sectors.

Parameter

Specification

Operating PrincipleRotary paddle level detection
Housing MaterialDie-cast aluminum
Shaft MaterialAISI 303 stainless steel
Paddle MaterialPolyamide or AISI 304 stainless steel
Process ConnectionG 2½" BSPP threaded connection
Rotation Speed1 rpm (optional 4 rpm)
Power Supply115/230V AC, 24/48V AC, 24V DC
Power ConsumptionMax 4 W
Output SignalSPDT microswitch
Contact Capacity10 A at 250 V AC
Ambient Temperature-20°C to +70°C
Optional Low Temperature-40°C to +70°C
Process Temperature-20°C to +70°C
Process Pressure0.8 – 5 bar
Protection RatingIP65
Cable Entry2 × M20×1.5
CertificationATEX dust explosion protection
InstallationSuitable for horizontal or vertical mounting
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