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RN 6004 Rotary Paddle Level Switch for Bulk Solids Control

RN 6004 rotary paddle switch is designed for precise point level detection in bulk solids across industrial processing environments. It ensures reliable overfill and empty protection in silos, tanks, and vessels. Built for extreme temperatures and pressure conditions, this durable sensor enhances operational safety and efficiency. With hygienic design compliance and flexible mounting options, it supports diverse industries requiring consistent material monitoring.

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Brand UWT
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Technical details and application highlights

Review the complete description, feature set, and specification details before sending your inquiry.

RN 6004 rotary paddle level switch is a robust solution engineered for accurate point level detection in bulk solids handling systems. Designed for demanding industrial environments, it provides dependable monitoring in storage silos, process vessels, and material handling systems. Its ability to operate under extreme temperatures and pressure conditions makes it ideal for continuous process reliability.

Key Features

  • High temperature tolerance up to 600°C
  • Reliable overfill and empty run detection
  • Durable mechanical construction for harsh environments
  • Flexible mounting configurations for varied installations
  • Hygienic design suitable for sensitive industries
  • Flameproof enclosure options for hazardous zones
  • SIL2 functional safety certification

Application

RN 6004 is widely used in industries such as cement, food processing, chemicals, pharmaceuticals, and power plants. It effectively monitors bulk materials like powders, granules, and pellets in silos, hoppers, and storage tanks. The device ensures uninterrupted operations by preventing overflow, reducing downtime, and maintaining consistent material flow.

Design & Functionality

The rotary paddle mechanism operates by detecting resistance caused by material presence. When bulk solids reach the paddle, rotation is impeded, triggering a reliable switching signal. This simple yet effective working principle ensures consistent performance even in challenging environments with dust, vibration, or varying densities.

Total Crossed Beams

The design ensures maximum coverage within the vessel, enabling accurate detection regardless of material distribution. Its optimized sensing structure supports reliable switching performance even in uneven filling conditions.

Beam Pitch Options

Flexible configuration allows adaptation to different vessel sizes and material characteristics. This enhances detection accuracy across varying bulk densities and particle sizes.

Intrinsic Synchronism

The sensor maintains stable operation through synchronized mechanical response, ensuring precise switching without false signals. This contributes to dependable performance in continuous industrial processes.

Operational Advantages

RN 6004 delivers enhanced process safety by preventing overfilling and equipment damage. Its rugged build reduces maintenance requirements while ensuring long service life. With versatile installation options and high environmental resistance, it improves operational efficiency and reduces production risks in bulk material handling systems.

Parameter

Specification

Measurement PrincipleRotary Paddle
Measuring TaskPoint level measurement
VersionPipe extension horizontal
MediumSolids
Mounting PositionTop, Horizontal, Angled (cone), Socket
Ambient Temperature-40°C to +50°C
Process Temperature-40°C to +600°C
Process Pressure-0.9 bar to +10 bar
Minimum Sensitivity> 15 g/l
Housing TypeStandard, Flameproof, Increased Safety
Housing MaterialAluminium
Protection RatingIP66, NEMA Type 4
Threaded Connection≥ G 1 1/4", ≥ NPT 1 1/4"
Flange Connection≥ DN32, ≥ 2"
Hygienic Fittings≥ Triclamp 2"
Wetted MaterialsAluminium, SS 304, 303, 316L, 321L, NBR, FPM, PTFE, Graphite, Ceramic
Mechanical LoadAluminium: 180 Nm, Stainless Steel: 500 Nm
Immersion LengthMin 125 mm / Max 600 mm
Power Supply24V AC/DC, 48V AC, 115V AC, 230V AC, Universal
Signal OutputMicroswitch, Relay SPST/SPDT/DPDT
ApprovalsCE, ATEX, IEC-Ex, TR-CU, INMETRO, FM, CSA
Ex MarkingsEx t, Ex d, Ex de
Hygiene StandardsEHEDG, FDA, EG 1935/2004
SIL RatingSIL 2
User InterfaceJumper, Potentiometer
IndicatorLED
FeaturesAdjustable sensitivity, output delay, fail-safe logic
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